Operator-centric production is typical for many manufacturing enterprises. For food and beverage producers, the effectiveness of the shop floor workforce is critical to the success of the organization—whether it is the semi-automatic production of packaged, canned and bottled foods to the team-based assembly of meat, fish, confectionery and fresh food products.
Food and beverage manufacturers are facing a great deal of challenges and opportunities. Consumers’ preferences are changing; they want more varieties of products tailored to their individual lifestyles. There is an increasing demand for sustainability, which is driving companies to reduce their environmental footprint and adopt more eco-friendly practices. The rapid pace of technological change and the use of food and beverage manufacturing software, data analytics, automation, and other technologies is transforming how food and beverage companies operate.
Achieving these goals begins on the factory floor, with the right food and beverage manufacturing software driving efficiency and results. With Redzone’s connected workforce software, food and beverage manufacturers can enjoy sustainable productivity improvements with organic double-digit uplift to increase revenue and margins, without adding people or equipment. Redzone’s food and beverage manufacturing software leverages the shift to a truly connected and collaborative workforce to enable a lean manufacturing culture with ongoing continuous improvement aligned with shop floor ownership.
Redzone helps employees excel and stay committed by transforming the team into a more collaborative and engaged unit. Operator engagement contributes to dramatically reducing worker turnover with an empowered workforce energized to excel by transforming into a more connected and integrated facility.
Maintaining food safety and regulatory compliance is critical for today’s manufacturers. Redzone’s food and beverage manufacturing software helps teams stay audit-ready with checks that meaningfully evaluate answers according to product specs, automated workflows, and quality program parameters. Digital task acknowledgments and comprehensive reporting tools create transparency. Redzone makes it easy to document and demonstrate compliance with industry standards, which is why Redzone is compliant with FDA 21 CFR part 11. As a configurable system, it supports every internal and external program that manufacturers are required to be in compliance with, including EHS, HACCP, and ISO.
Redzone’s food and beverage manufacturing software puts critical production data at the worker’s fingertips. Its mobile-friendly platform delivers real-time insights into quality metrics, equipment performance, and production status to the shop floor. Operators and managers respond instantly to challenges, optimize workflows, and sustain productivity across every shift. With fully customizable reporting capabilities and browser-based reporting, every department can have customized reports with department-specific metrics delivered right to their inbox.
The best software for manufacturing depends on your industry and operational needs. For food and beverage producers, Redzone is extremely well-regarded in food and beverage manufacturing. It delivers real-time data, compliance tools, and productivity features that help teams achieve operational excellence. With Redzone, teams mistake-proof processes, reduce rework and waste, and increase productivity by an average of 26%.
Paper documentation creates administrative burden for Quality teams. The information collected is often reviewed too late to prevent issues. Data points on paper have to be transferred to a spreadsheet before trends can be seen. Food and beverage manufacturing is complex and highly regulated, and without a comprehensive, real-time system, Quality teams struggle to stay ahead of daily pre-shipment reviews, CAPAs, and audits.
Food and beverage compliance software like Redzone’s ensures operations stay audit-ready all the time. Digital record-keeping and real-time reporting – aligned with FDA, GFSI, and HACCP standards – means that Quality and Production teams see what’s happening as it’s happening, changing documentation from an “after-the-fact” accounting to a proactive tool that ensures right-first-time manufacturing.
The highest priority for manufacturing software for food and beverage producers is that the software be compliant with 21 CFR part 11. A software that is not compliant with 21 CFR part 11 creates digital records that may not pass FDA audit. This has implications for SQF, BRC, and GFSI audits as well.
From a functional perspective, a manufacturing software system should monitor production, quality, and maintenance activities in real-time. It should also provide real-time reporting on those activities to inform and guide manufacturing teams, as well as house historical data for problem-solving. Integration with ERP / MRP systems and edge devices further enhances the value of the data collected in the solution. Redzone Production System provides all of these capabilities with centralized task management and custom dashboards for Production, Quality, and Maintenance teams.
Empower your frontline with Redzone’s food and beverage manufacturing software and start growing your bottomline.
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