90-Day Productivity Benchmark Report
Every two years, Redzone commissions an analysis of the actual results of plants in the Redzone community. The data is pulled directly from the real-time databases of each plant that has deployed the Redzone Production System. This anonymized analysis includes:
- Starting plant performance measured in OEE (Overall Equipment Effectiveness)
- Initial continuous improvement (CI) maturity index as measured by CI specialists
- Resulting OEE after the 90-Day Redzone coaching program
- Resulting OEE uplift and productivity improvement
- Estimated annual savings
- Comparison of results based for the entire sample
Transformational results in 90 days
Averaged results from 700 food, beverage & CPG plants who embarked on the 90 day Redzone program. Sophisticated global manufacturers can expect double-digit improvements. Smaller, less mature can enjoy >30% productivity improvements.
12pt Gain in Overall Equipment Effectiveness (OEE)
22% Productivity improvement
$942k Annualized savings per plant
How much could you save?
Million Lbs (cases) per year
Employees
%
USD ($)
%
%
Reduction in Labor Costs per year
Additional Throughput Million Lbs (cases) per year