Redzone University
“Redzone was built for frontline workers and has made us ‘one team’ from maintenance, to operations, to quality to CI because we all have access to the same data.”
As a prepared foods manufacturer, you face daily challenges that can get in the way of your success, from managing complex recipes and ingredient variations to ensuring quality control. These issues can reduce production line efficiency and increase waste.
QAD Redzone’s prepared foods management software and connected frontline workforce solutions address these pain points. Our software helps to improve productivity by streamlining your manufacturing lines with digital work instructions, paperless quality management and shop floor efficiencies. Plus, our real-time data analysis, downtime tracking and overall equipment effectiveness measurement ensure the proper management of your manufacturing execution systems. Furthermore, our digital Lean Six Sigma and collaboration tools promote the optimization of processes, throughput and yield.
Join our many satisfied customers who have eliminated inefficiencies and improved their bottom line. Experience the power of QAD Redzone solutions and take your prepared foods manufacturing to the next level.
Boost competitiveness by achieving significant productivity gains in just 90 days, reducing costs and positioning yourself as the lowest-cost producer without sacrificing quality.
Maximize production line efficiency by enhancing equipment reliability. Activate operator care measures throughout your facility to ensure consistent volumes on your long lines.
Reduce spoilage risks for materials that are sensitive to environmental inconsistencies with shorter changeovers and other planned downtime.
Eliminate productivity-draining issues through action management and kaizen events, which improve your shop floor efficiencies.
Streamline your production process with statistical process control (SPC) and out-of-the-box analytics, reducing waste and giveaway.
Improve food safety and compliance with digitized, paperless quality processes, resulting in faster, more impactful audits.
Reduce IT burden and environmental risks with secure cloud technology and readily available automation solutions.
Ensure the highest quality throughout every step of the manufacturing process with plant-wide quality dashboards and detailed digital records.
Trace raw materials and the flow of product throughout your facility to ensure quality and improve allergen segregation and management.
To monitor and evaluate the effectiveness of the QAD Redzone Connected Workforce Solution, we carry out a benchmark study against our 90-Day productivity program every other year. The analysis measures the baseline overall equipment effectiveness (OEE) to the resulting OEE uplift after 90 days, using our prepared foods management software.
All QAD Redzone community members experience OEE uplifts within 90 days of using our prepared foods OEE software. For sophisticated global manufacturers, double-digit increases are common, while smaller, less mature plants can expect OEE uplifts of 30% or more.
On average, users experienced a 12% OEE uplift and a 22% productivity improvement across the entire sample. Our prepared foods manufacturing software enables users to enjoy additional capacity without adding resources. QAD Redzone’s connected frontline workforce solutions also help reduce costs without increasing output.
Perhaps the most notable — but impossible to measure — outcome has been the cultural phenomenon that resulted from improved communication across the plants considered in this study.
See what results manufacturers have achieved using our prepared foods management software:
Enjoy sustainable productivity improvements with organic double-digit productivity improvements to increase revenue and margins—without adding people or equipment.
Dramatically reduce worker turnover with an engaged workforce, energized to excel, by transforming into a more collaborative, more engaged team.
Create a lean manufacturing culture with ongoing continuous improvement driven by shop floor ownership.
Discover how both a productivity uplift and a culture change at Michael Foods has empowered their operators, QA and Maintenance departments to work together to affect real change.
Watch a Continuous Improvement event happen at OFD Foods — the nation’s largest diversified freeze drier of food. Get the full story behind how a team with limited previous experience in continuous improvement came together to apply kaizen and lean thinking tools to reduce clean time in an area by 50% in under 2 days.
We understand that prepared foods manufacturing is a complex industry that requires many different software solutions to manage the various aspects of the production process. Our prepared foods management software solution features integrations with various systems, including:
By integrating our prepared foods management software solutions within these systems, we enable you to streamline operations, reducing waste and downtime, which helps to lower costs and increase revenue.
Discover how plants can authentically transform their frontline engagement using our prepared foods management software.
Contact us and let's begin empowering your frontline and growing your bottomline.
