Life sciences manufacturers face immense challenges when it comes to successfully operating plants to deliver important lifesaving and life sustaining products. Demand continues to soar for nutraceuticals, medical devices, pharmaceuticals, and advanced therapeutics. However, managing this increase in demand and optimizing workforce capacity and changeovers on the plant floor can be costly and time consuming, especially during a time of workforce shortages.
Life sciences manufacturers are tasked with delivering more products with fewer resources, while at the same or increasing level of quality, while overcoming rising inflation and increasing pricing pressures from regulators globally. Redzone’s connected workforce solution is enabling frontline workers with the tools to increase throughput and productivity, improve product quality, and ultimately help reduce employee turnover.
Redzone takes steps like initial setup, sanitation, maintenance, or full production changeovers which require complex processes and procedures that can normally take frontline workers hours to be reduced to minutes. Redzone’s pharmaceuticals manufacturing and medical device manufacturing software also helps establish a lean manufacturing culture with a focus on ongoing continuous improvement, aligned with shop floor ownership. These key features can help life sciences manufacturer operations run more efficiently, effectively, and safely.
Frontline workers are the heartbeat of every life sciences manufacturing plant. Redzone is the technology enabler that improves communication, collaboration, and engagement across the entire operation.
Redzone’s Champion AI analyzes real-time data from production lines, including environmental monitoring, batch records, and equipment performance. This allows for proactive identification of potential deviations, adjustments to process parameters, and resource allocation optimization. Ensure consistent product quality, reduce waste, and maximize yield with Redzone.
Redzone is designed with pharmaceutical manufacturing’s stringent regulatory compliance in mind. Redzone software supports 21 CFR Part 11 and Annex 11 requirements with features like electronic signatures, audit trails, and data integrity controls. This helps maintain a validated state, streamline batch record reviews, and reduce the risk of costly non-compliance.
Redzone can integrate with industry-standard systems used in pharmaceutical manufacturing, including LIMS (like LabWare and STARLIMS), ERP (like SAP and Oracle), and MES (like Emerson Syncade and GE Proficy). Integration on this level ensures data integrity, eliminates manual data entry, and provides a holistic view of manufacturing operations.
Redzone provides life sciences production teams real-time visibility into critical process parameters, environmental conditions, and equipment performance. Intuitive dashboards and alerts provide immediate notifications of potential deviations, allowing for rapid response and proactive decision-making to ensure product quality and minimize downtime.
Advanced analytics tools from Redzone provide deep insights into life sciences manufacturing processes to make data-driven decisions to optimize production, reduce costs, and improve product quality. Analyze historical trends, identify root causes of deviations, and track key performance indicators (KPIs) like yield, overall equipment effectiveness (OEE), and batch cycle times.
Redzone helps life science manufacturers move away from paper-based processes and digitize standard operating procedures (SOPs), batch records, and work instructions. Our task management tools ensure consistent execution, reduce human error and provide complete traceability for every step of your pharmaceutical manufacturing process.
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