Redzone University
“If we didn’t have this productivity uplift, there’s no way we’d be able to take on the business that we’ve had the last couple of months or even that we’ve had over the last 18 months.”
Boost your competitive standing by significantly increasing productivity in just 90 days, enabling you to overcome tight margins and become the lowest-cost producer.
Improve equipment reliability and keep volumes on your long lines high by activating operator care across your facility.
Dramatically shorten changeovers and other planned downtime to reduce spoilage risks for materials that are sensitive to environmental inconsistencies.
Become more action-oriented with action management and kaizen events to eliminate annoying issues that continuously drain your productivity.
Trace raw materials and the flow of product throughout your facility to ensure quality and improve allergen segregation and management.
More easily manage expensive raw materials with statistical process control (SPC) and out-of-the-box analytics to reduce waste and giveaway for baked goods.
Comply with changing food safety regulations and packaging requirements by digitizing paper-based processes for quicker, more impactful audits.
Minimize IT burden and environmental risks with secure cloud technology and off-the-shelf automation.
Ensure the highest quality throughout every step of the manufacturing process with plant-wide quality dashboards and detailed digital records.
Maintain detailed records of current and new product recipes, including versions, revisions and batch history notes, all in one place.
Every other year, we conduct a benchmark study against the QAD Redzone 90-day productivity program to assess the effectiveness of the QAD Redzone Connect Workforce Solution. This study compares baseline OEE to the resulting OEE uplift after 90 days and calculates the productivity improvement.
All of QAD Redzone’s community members see OEE uplifts in 90 days — sophisticated, global manufacturers can expect double-digit increases, while smaller, less mature plants see OEE uplifts of >30%.
With an average OEE uplift of 12% and an associated 22% productivity improvement across the entire sample, users enjoy additional capacity without adding resources and can reduce costs without increasing output.
Perhaps the most impactful outcome of this study is the cultural phenomenon that results from improved communication across all plants considered.
See what results manufacturers have achieved using our ingredients management software:
Enjoy sustainable productivity improvements with organic double-digit productivity improvements to increase revenue and margins—without adding people or equipment.
Dramatically reduce worker turnover with an engaged workforce, energized to excel, by transforming into a more collaborative, more engaged team.
Create a lean manufacturing culture with ongoing continuous improvement driven by shop floor ownership.
Discover how grain manufacturer and wholesaler Honeyville increased its units per hour (UPH) performance by 230% at its Ogden plant and 108% its Rancho Cucamonga facility.
Get the full story behind how food manufacturing titan Post Holdings enhanced productivity, engagement, and growth by 12% across 36 manufacturing plants with help from QAD Redzone.
We understand that ingredients manufacturing is a complex industry that requires many different software solutions to manage the various aspects of the production process. Our ingredients management software solution features integrations with various systems, including:
By integrating our ingredients management software solutions within these systems, we enable you to streamline operations, reducing waste and downtime, which helps to lower costs and increase revenue.
Discover how plants can authentically transform their frontline engagement using our ingredients management software.
Contact us and let's begin empowering your frontline and growing your bottomline.
