Welcome to Redzone

Everyday 100,000 front line workers in food & CPG plants take a systematic approach to improving operations using the Redzone production system.

Removing the shackles of manual systems, our social mobile technology is quickly deployed with new behaviors & skills coached in over 90 days; shining a light on opportunities, connecting and motivating the workforce and delivering double digit productivity improvements every time.

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Welcome to Redzone
Rapid results:

Increased efficiencies, more throughput, lower scrap, improved margins.

Managing in the dark?

Managing in the dark?

Flat lining efficiencies, teams frustrated by manual tracking systems, pockets of questionable information, endless debate, but little action. Well intentioned front line workers, lacking techniques and structure, fire fight their way through the day.

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Turn the lights on

Turn the lights on

Amazing things happen when everyone knows the score! Teams pull together, shifts start on time, changeovers are fast, unplanned issues are actioned or escalated and quality checks are completed on time, every time.

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Coaching on the front lines

Coaching on the front lines

Our coaching team fire up the work force, arming teams with the vital few techniques to take control of their own shifts. Teams huddle to establish root causes, course correct in real-time and tackle recurring issues in (Kaizen) problem solving events.

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Systematic improvement

Systematic improvement

Owned by the floor but led from the top; leadership teams capitalize on increased accountability and urgency; fostering further discretionary effort, calling the next play, removing barriers and celebrating success.

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Technology everyone loves to use

Our Approach
  • Built for food & beverage and CPG plants.
  • Cloud technology goes live in days with minimal IT support, infrastructure or resource.
  • Intuitive social-mobile design, results in a training-free rewarding experience for workers.
  • A fraction of the costs of traditional MES/OEE platforms and ROI measured in months.
  • Ready-to-go industry specific capabilities for productivity & quality.

 

Our Approach

A community for food, beverage, CPG

We understand the needs of food, beverage and CPG companies are different to that of other manufacturing industries; so we created a community to match the specific resource, capital and cultural norms of this sector. Redzone provides the perfect blend of technology and coaching for you to succeed. We are the perfect fit. 

Redzone Community
Results in 90 days

Averaged results from 400 food, beverage & CPG plants who embarked on the 90 day Redzone program. Many plants far surpass these productivity uplifts.

7.8% Point gain in Overall Equipment Effectiveness (OEE)
13.3% Productivity improvement
$612k Annualized savings per plant
Read our benchmark report
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Hear from the community
When we went live we were somewhere in the region of 50% OEE; we are now consistently running above 80%. Bob McGee Bob McGee President, Straus Family Creamery
The investment in Redzone this year was one of the easiest and best decisions I have ever made for our business. Tom Sween Tom Sween President, EA Sween
This is awesome! I have been asking my team for 5 years to get after tray weight giveaway – we did it in one week with Redzone! Kevin Alstott Kevin Alstott President, C&S Products