Thank you to all the frontline production workers feeding our nation right now.   Redzone Community response to COVID-19    Click Here

Welcome to Redzone

Everyday 350,000 front line workers in food & CPG plants take a systematic approach to improving operations using our digital production system.

Removing the shackles of manual systems, our digital technology is quickly deployed with new behaviors & skills coached in over 90 days; shining a light on opportunities, connecting and motivating the workforce and delivering 'Productivity NOW'.

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Welcome to Redzone
Transformative results:

Increased efficiencies, more throughput, lower scrap, improved retention and a happier workforce.

Managing in the dark?

Managing in the dark?

Flat lining efficiencies, teams frustrated by manual tracking systems, pockets of questionable information, endless debate, but little action. Well intentioned front line workers, lacking techniques and structure, fire fight their way through the day.

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Turn the lights on

Turn the lights on

Amazing things happen when everyone knows the score! Teams pull together, shifts start on time, changeovers are fast, unplanned issues are actioned or escalated and quality checks are completed on time, every time.

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Coaching on the front lines

Coaching on the front lines

Our coaching team fire up the work force, arming teams with the vital few techniques to take control of their own shifts. Teams huddle to establish root causes, course correct in real-time and tackle recurring issues in (Kaizen) problem solving events.

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Systematic improvement

Systematic improvement

Owned by the floor but led from the top; leadership teams capitalize on increased accountability and urgency; fostering further discretionary effort, calling the next play, removing barriers and celebrating success.

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Digital technology everyone loves to use

Our Approach
  • Built for food, beverage and CPG plants.
  • Cloud technology goes live in days with minimal IT.
  • Intuitive mobile 1st design; no training needed.
  • A fraction of the costs of traditional MES/OEE.
  • ROI in 90 days.
  • Ready-to-go for productivity and quality.
  • Scale from a single plant to a global plant network.
Our Approach

Built for food & CPG plants - big or small

We understand food, beverage and CPG like no other! Whether a global enterprise or a small single plant operation we understand the needs of food and CPG are different to other manufacturing segments. The different skills and resources needed, cultural norms, flexibility, capital - we get it! Redzone provides the perfect blend of technology and coaching to deliver 'Productivity NOW'. We are the perfect fit!

Small - Medium Enterprise Large Enterprise
Transformational results in 90 days

Averaged results from 400 food, beverage & CPG plants who embarked on the 90 day Redzone program. Many plants far surpass these productivity uplifts.

7.8% Point gain in Overall Equipment Effectiveness (OEE)
13.3% Productivity improvement
$612k Annualized savings per plant
Read our benchmark report
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Hear from the community
YouTube
When we went live we were somewhere in the region of 50% OEE; we are now consistently running above 80%. Bob McGee Bob McGee President, Straus Family Creamery
This is Redzone - The Digital Production System
This is awesome! I have been asking my team for 5 years to get after tray weight giveaway – we did it in one week with Redzone! Kevin Alstott Kevin Alstott President, C&S Products