Life sciences manufacturers face the perfect storm of challenges when it comes to successfully operating plants to deliver important life saving and life sustaining products such as pharmaceuticals and medical devices.
Fortunately, there is no shortage of demand for nutraceuticals, medical devices, pharmaceuticals and advanced therapeutics. However, managing this increase in demand and optimizing workforce capacity and changeovers on the plant floor can be costly and time consuming, especially during a time of workforce shortages.
With increasing pricing pressures from regulators globally, on top of rising inflation, delivering more life sciences products with fewer resources – at the same or increasing level of quality – is ultimately the goal. But is this even possible?
Connected workforce solutions like QAD Redzone are enabling front-line workers with the tools that can improve quality of life sciences products, increase throughput and productivity, and ultimately help reduce employee turnover.
From initial set-up, sanitation, maintenance, or full production changeovers, multi-step processes and procedures that used to take frontline workers hours, can be reduced to minutes. QAD Redzone’s pharmaceuticals manufacturing and medical device manufacturing software solutions also help establish a lean manufacturing culture, with a focus on ongoing continuous improvement, driven by shop floor ownership. These key features can help life sciences manufacturers’ operations run more efficiently, effectively, and safely.
Frontline workers are the heartbeat of every life sciences manufacturing plant. QAD Redzone is the technology enabler that improves communication, collaboration, and engagement across the entire operation.
Redzone’s AI-powered engine analyzes real-time data from your production lines, including environmental monitoring, batch records, and equipment performance. This allows for proactive identification of potential deviations, automated adjustments to process parameters, and resource allocation optimization. With Redzone, you can ensure consistent product quality, reduce waste, and maximize yield.
Redzone is designed with pharmaceutical manufacturing’s stringent regulatory requirements in mind. Our software supports 21 CFR Part 11 and Annex 11 compliance with features like electronic signatures, audit trails, and data integrity controls. Redzone helps you maintain a validated state, streamline batch record reviews, and reduce the risk of costly non-compliance.
Redzone seamlessly integrates with industry-standard systems used in pharmaceutical manufacturing, including LIMS (like LabWare and STARLIMS), ERP (like SAP and Oracle), and MES (like Emerson Syncade and GE Proficy). Integration on this level ensures data integrity, eliminates manual data entry, and provides a holistic view of your manufacturing operations.
Redzone gives your life sciences production team real-time visibility into critical process parameters, environmental conditions, and equipment performance. Our dashboards and alerts provide immediate notifications of potential deviations, allowing for rapid response and proactive decision-making to ensure product quality and minimize downtime
Advanced analytics tools from Redzone provide deep insights into your pharmaceutical manufacturing processes so you can make data-driven decisions to optimize production, reduce costs, and improve product quality. Analyze historical trends, identify root causes of deviations, and track key performance indicators (KPIs) like yield, OEE (Overall Equipment Effectiveness), and batch cycle times.
Redzone helps you move away from paper-based processes and digitize your standard operating procedures (SOPs), batch records, and work instructions. Our task management tools ensure consistent execution, reduce human error and provide complete traceability for every step of your pharmaceutical manufacturing process.
Redzone helps you move away from paper-based processes and digitize your standard operating procedures (SOPs), batch records, and work instructions. Our task management tools ensure consistent execution, reduce human error and provide complete traceability for every step of your pharmaceutical manufacturing process.
Empower your frontline and start growing your bottomline.
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