Workforce challenges are one of the top issues as organizations struggle to attract, manage, maintain and upscale employees, especially as the automotive industry transitions from the internal combustion engine to electric vehicles. Workforce collaboration, training and job satisfaction at the plant are more critical than ever to organizational leaders. While at the same time, eliminating waste to maintain or increase margins always remains a constant pressure in the automotive manufacturing industry.
With QAD Redzone’s connected workforce software, automotive manufacturers can enjoy sustainable productivity improvements with more engaged workers with organic double-digit increases to revenue and margins — without adding people or equipment. With a shift to a truly connected and collaborative workforce, QAD Redzone’s software enables a lean manufacturing culture with ongoing continuous improvement driven by shop floor ownership.
QAD Redzone facilitates communication, collaboration and problem solving between automotive manufacturing employees and leadership attributing to an increase in both productivity and engagement. Operator engagement contributes to dramatically reducing worker turnover with a connected workforce energized to excel by transforming into a more engaged facility which is critical in a time when workforce turnover is a persistent issue.
Manufacturers face the constant challenge of coordinating multiple layers of operations, from intricate production schedules and demanding procurement needs to stringent quality control measures and intricate supply chain management. Each component and each process, must integrate with the next – any misstep can disrupt the entire manufacturing flow and the delivery of high-quality vehicles. However, managing these interconnected operations with disparate systems and manual processes can lead to bottlenecks, errors, and delays, hindering productivity and profitability.
By integrating all operations within a single system, QAD Redzone provides a level of control and visibility that translates to tangible benefits for automotive manufacturers. From the moment an order is placed to the final delivery, Redzone coordinates the entire production process in a smooth and efficient way. QAD Redzone makes communication and collaboration effortless, breaking down barriers and facilitating a cohesive workflow.
To gain a clear, real-time view of production performance Redzone lets you identify bottlenecks, anticipate potential disruptions, and make proactive adjustments to keep things running smoothly. Evolve past manual data entry and the risk of human error with Redzone that makes it easy to automate processes, minimizing errors and ensuring data accuracy. Redzone helps you maintain optimal inventory levels, reducing carrying costs – so you’ll always have the right parts at the right time. Analyze trends, identify areas for improvement, and drive efficiency across your operations with real-time insights from Redzone.
Whether you’re an Original Equipment Manufacturer (OEM) supplying parts directly to vehicle assemblers or an aftermarket parts manufacturer catering to the replacement and customization market, QAD Redzone adapts to your specific requirements so you can drive success in your specific market segment.
OEM suppliers operate in a high-stakes environment where precision, quality, and adherence to strict deadlines all lead to their success. They must seamlessly integrate with the intricate production schedules and exacting standards of major automotive manufacturers with the right tools. QAD Redzone enables precise production scheduling and inventory control to meet the stringent demands of Just-in-Time (JIT) manufacturing, ensuring that parts arrive exactly when needed, minimizing storage costs and maximizing efficiency. Quality is non-negotiable for OEM suppliers. QAD Redzone allows OEM suppliers to maintain rigorous quality control processes that prioritizes compliance with industry standards and OEM-specific requirements.
Aftermarket parts manufacturers cater to a diverse market with fluctuating demand, a wide range of product variations, and the need for efficient inventory management to accommodate a vast catalog of parts. Redzone allows for dynamic production scheduling to respond to fluctuating demand and accommodate custom orders, ensuring that aftermarket manufacturers can meet the needs of a diverse customer base. From replacement parts to performance upgrades, the aftermarket offers a wide array of products. QAD Redzone supports the management of diverse product variations and customizations, enabling manufacturers to efficiently handle complex product lines. Managing a vast inventory of aftermarket parts is also a logistical challenge, that’s why Redzone provides the tools to optimize inventory levels, track parts efficiently, and ensure timely delivery to customers.
With built-in quality management tools like Measurement System Analysis (MSA) and Statistical Process Control (SPC), manufacturers can proactively monitor and improve product quality. Full traceability of parts and materials throughout the production process ensures transparency and accountability, simplifying audits and initiating rapid response in the event of a recall.
Also, QAD Redzone supports compliance with crucial industry standards, including IATF 16949, ensuring that manufacturers meet the rigorous requirements of global automotive production. By leveraging QAD Redzone, automotive manufacturers can:
With QAD Redzone, you can transform inventory management from a source of stress into a source of efficiency. Track every part with precision with accurate inventory tracking, even with multiple units of measure. Reduce the expense of storing excess inventory (holding costs) by knowing exactly what you have, where it is, and when you need more. Gain real-time visibility into inventory levels across all your locations so you can stay ahead of shortages and prevent costly production delays – which keep up with customer demand. QAD Redzone’s forecasting tools help you anticipate demand and ensure the right parts are available at the right time. Keep your production line humming and your customers happy. By automating the replenishment process, you can minimize stock outs and production delays as well.
Lean manufacturing is all about maximizing value while minimizing waste. With Redzone you can identify and eliminate waste in all its forms—overproduction, excess inventory, unnecessary motion, defects, and more. Live dashboards provide an instant snapshot of your operations, highlighting key performance indicators (KPIs) and allowing you to identify and address production issues quickly. Automated reports on Overall Equipment Effectiveness (OEE), production output, and quality metrics offer deeper insights into performance, enabling data-driven decisions to improve efficiency. And to keep you in the loop, Redzone sends you alerts and notifications for critical events so you can respond quickly to any disruptions.
Transforming the auto supply chain workplace through engagement, communication, and gamification
At the heart of The Prophets’ vision are “The 24 Essential Supply Chain Processes.” What are they? Find out, and see the future yourself.
Supply chain operators are more likely to ask a superior for help or relay critical information to a colleague if it feels like shooting a text to a pal about where to grab dinner after the game.
Empower your frontline and start growing your bottomline.
Universidad Redzone
